industrial · 2025-07-08

Smart Compressed Air Upgrade with Kaeser Air Compressor Nigeria Saves ₦21M+ Annually at Nourdm Global

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Smart Compressed Air Upgrade Saves ₦21M+ Annually at Nourdm Global

Client: Nourdm Global Company Limited

Location: Ibadan, Nigeria

Industry: Eco-Friendly Cleaning Products

Solution by JMG: Kaeser SAM 4.0 Smart Air System

About the Client

Nourdm Global manufactures sustainable, multi-purpose cleaning detergents for domestic and industrial use. As demand grew, the company needed a smarter, more efficient compressed air solution to keep up without inflating energy or maintenance costs.

Challenge

The company’s previous system required frequent maintenance across four compressors and incurred high energy bills. They needed a long-term solution that was cost-effective, energy-efficient, and easy to monitor remotely.

JMG’s Solution

JMG deployed a fully integrated compressed air system powered by the Kaeser SIGMA Air Manager 4.0. This smart controller manages system pressure, optimizes compressor usage, and enables predictive maintenance all while supporting remote access through Kaeser Connect.

Installed Equipment:

2 × Kaeser ASK-40 rotary screw compressors

1 × Kaeser ASK-34 rotary screw compressor

1 × Kaeser CSD-125T rotary screw compressor with integrated dryer

Kaeser SAM 4.0 for central control and monitoring

Financial Savings

₦21.3 million/year total savings

₦15 million/year in maintenance and spare parts

₦6.3 million/year in energy

Labor costs reduced by 50% (₦6M → ₦3M/year)

Fewer service calls thanks to optimized runtime

Energy & Efficiency Gains

Specific power improved from 6.253 → 5.991 kW/(m³/min)

Annual energy use dropped by 233,831 kWh

Total compressor runtime reduced by 1,450 hours/year

Environmental Impact

CO₂ emissions cut by 32% — from 313 tonnes to 212 tonnes/year

Client Testimonial

“Our new SAM 4.0 system has greatly improved operational efficiency,” said Nourdm’s management. “It aligns with our eco-conscious mission while delivering the reliability we need to scale production.”

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